The door project

Our  project  entails  the  assembling of  a  2100x900x44  mm  door  in Douglas wood. In order to do so you must prepare a number of perfectly finished  wood  panels  with  the following dimensions: A for the TOP INNER RAISED PANEL: no. 10, 72x1193x37 mm pieces; B for the BOTTOM INNER RAISED PANEL: no. 10, 72x608x37 mm pieces; C for the TOP AND BOTTOM TRANSOMS: no. 2, 115x900x44 mm pieces; D for the INTERMEDIATE TRANSOM: no. 1, 115x830x44 mm piece; E for the JAMBS: no. 2, 115x2100x44 mm pieces; For wood machining use a mortising bit, a tenonig brazed cutter and the following   tools: cod. TW23M BF3; cod. TP42M AB3 + CP42M CA3; cod. TD52M HB3 + CT52M TB3.

	First of all prepare the top (A) and bottom (B) inner raised door panels. Mount the finger joint cutterhead  item  code TW23M  BF3  on  the spindle moulder. A. TOP INNER RAISED PANEL Work  9  of  the  10, 72x1193x37  mm  pieces on one side only. B. BOTTOM INNER RAISED PANEL Work  9  of  the  10, 72x608x37  mm  pieces on one side only.
	Position  the  2,5  mm spacer,  supplied  with cutterhead  item  code TW23M BF3. A. TOP INNER RAISED PANEL Take 8 of the 9 previously machined  72x1193x37 mm pieces, plus the only non worked one and carry out the second moulding on the opposite side. B. BOTTOM INNER RAISED PANEL Take 8 of the 9 previously  machined 72x608x37 mm pieces and the only non worked one and carry out the  second  moulding  on the opposite side.
	Assemble  and  glue together all the machined pieces,  holding  them tightly together with a clamp. When joining the pieces  together,  make sure you lay them out so as they show opposite and  alternate  wood grains (Fig. 3).

	Position  the  tenonig brazed cutter onto the spindle moulder. E. JAMBS GROOVING TENONS Take 2, 115x2100x44 mm pieces.  Now  groove  each  end of the top and bottom jambs.  Working  depth must  be 103 mm and 8 mm thick.
	Fix the knives onto the multiprofile cutterhead for  doors  (item  code TP42M AB3) and correctly position  it  onto  the spindle moulder. C.  TOP AND BOTTOM TRANSOMS Take. 2, 115x900x44 mm pieces. - FIRST PHASE - TENONING Work one side, cross grain of the two pieces.
	C. TOP AND BOTTOM TRANSOMS - SECOND PHASE - TENONING Turn  the  pieces  upside down and work the same side cross grain again, as previously done.
	C. TOP AND BOTTOM TRANSOMS -  THIRD AND FOURTH PHASES - TENONING Take  the  two  previously moulded  pieces  and repeat  the  same operation cross grain, on the opposite  side of each one, as described in steps 5 - 6.
	D. INTERMEDIATE TRANSOM Take 1, 115x830x44 mm piece. TENONING On  both  sides  cross grain, perform the same operations as described in steps 5 - 6 - 7.
	This  photo  shows  the  three  transoms,  with scribe and tenon on both ends.
	C. TOP AND BOTTOM TRANSOMS - SECOND PHASE - PROFILING Adjust  the  tool  height. Take the top and bottom transoms  and  profile  on one side, along the grain.
	C. TOP AND BOTTOM TRANSOMS - SECOND PHASE - PROFILING Turn  the  two  transoms upside  down  and  profile the same side as previously worked in step 10.
	D. INTERMEDIATE TRANSOM PROFILING Take  the  intermediate transom  and  repeat  the  same  operations, working both sides along the  grain,  as  in  steps  10 and 11.
	E. JAMBS Now  take  the  two 115x2100x44  mm  pieces already  machined  at both  ends  (see  Fig.  4). With an 8 mm mortising bit  make  a  slot  which will  allow  the  fixing of  the  jamb  onto  the intermediate  transom when  assembling  the door.
	E. JAMBS PROFILNG - FIRST PHASE - With  multiprofile cutterhead  TP42M  AB3, profile  the  same  pieces as  worked  in  step  13. Machine  one  side  of each piece lenght ways, along the grain.
	E. JAMBS PROFILNG  - SECOND PHASE - Turn  the  previously machined  pieces  upside down and carry out the same  operation on  the same  side  length  ways, along the grain.
	This picture highlights the  jambs  slots  and the  intermediate and bottom transoms tenons.
	Position  item  code TD52M  HB3  on  the spindle moulder. A. TOP AND BOTTOM B. INNER RAISED PANELS   - FIRST PHASE - PROFILING Work the two previously prepared  panels  on  all sides  (steps  1-2-3), making  sure  that  you first  machine  the  two sides along the grain.
	A. TOP AND BOTTOM  B. INNER RAISED PANELS   - SECOND PHASE - PROFILING Turn  the  panels  upside down and carry out the same operations as those  described in step 17.